Case Studies

Precision Machining Cases by Industry

Real components we manufacture for automation, robotics, medical, semiconductor and other demanding industries — machined, turned, ground and EDM-cut to exacting standards.

9Industries
24Case Studies
6Processes

Our Typical Manufacturing Capabilities

These ranges represent our standard, best-case manufacturing capability across the industries shown below — not a guarantee applied to every part. Every component is manufactured to the exact tolerances, finishes and certifications specified on your drawing.

±0.005 – ±0.02 mmDimensional & position tolerance, by part class
Ra 0.2 – 1.6 µmSurface finish, as-machined through precision ground
Al · Steel · Stainless · Brass · TiMaterial families routinely machined
ISO 9001 (+ ISO 13485)Quality systems — medical certified

Semiconductor

1 case

Wire-EDM precision components for semiconductor equipment, where accuracy and cleanliness are critical.

Wire EDM Precision Component
Semiconductor

Wire EDM Precision Component

Wire EDM

Precision component cut by wire EDM for semiconductor equipment. Wire EDM holds very tight geometry with minimal burrs and no cutting force, producing the clean, low-residue edges that semiconductor tooling requires. Dark surface finish suits light-sensitive and optical-adjacent assemblies.

  • Clean, low-residue EDM edges (typical of wire EDM)
  • Tight, force-free geometry from wire EDM
  • Dark finish suits light-sensitive assemblies
MaterialPer customer drawing
ProcessWire EDM
Tolerance±0.005 mm (typ.)
Surface FinishRa 0.2 µm (typ.)
QualityISO 9001 (clean handling)

Typical capability for the Semiconductor industry — actual values are machined to your drawing.

Medical

1 case

Swiss-turned precision for medical devices, where accuracy, cleanliness and consistency are non-negotiable.

Swiss-Turned Precision Steel Shaft
Medical

Swiss-Turned Precision Steel Shaft

Swiss-Type TurningSteel

Precision shaft swiss-turned from steel for medical device applications. Swiss-type turning holds long, thin parts steady across their entire length, producing the straightness, surface finish and consistency that precision medical mechanisms demand. Finished clean and burr-free, ready for assembly.

  • Swiss-type turning excels at long, thin precision parts
  • Smooth, burr-free finish ready for device assembly
  • Consistent part-to-part repeatability for regulated production
MaterialPer customer drawing
ProcessSwiss-Type Turning
Tolerance±0.005 mm (typ.)
Surface FinishRa 0.4 µm (typ.)
QualityISO 13485 / ISO 9001

Typical capability for the Medical industry — actual values are machined to your drawing.

Precision Instruments

1 case

Stable, lightweight mounting structures for optics, sensors and metrology equipment.

CNC Milled Aluminum Bearing Mount Bracket
Precision Instruments

CNC Milled Aluminum Bearing Mount Bracket

CNC MillingAluminum

Bearing mount bracket CNC-milled from aluminum for precision instruments. Milling from solid stock produces a rigid, single-piece structure that keeps optical and sensing elements in alignment under vibration and temperature change. Lightweight and inherently corrosion-resistant for laboratory and field instruments alike.

  • Single-piece milled structure for maximum rigidity
  • Holds alignment under vibration and temperature change
  • Lightweight, corrosion-resistant aluminum
MaterialTypical: Aluminum 6061-T6
ProcessCNC Milling
Tolerance±0.005 mm (typ.)
Surface FinishRa 0.4 µm (typ.)
QualityISO 9001

Typical capability for the Precision Instruments industry — actual values are machined to your drawing.

Mold & Die

3 cases

Die components and mold plates machined and eroded by sinker and wire EDM, where hardened steel and fine detail meet.

Sinker EDM Mold Steel Die Component
Mold & Die

Sinker EDM Mold Steel Die Component

Sinker EDMMold Steel

Die component eroded by sinker EDM from hardened mold steel. Electrical discharge machining shapes details that cutting tools cannot reach, with minimal cutting force on the workpiece, preserving its as-heat-treated hardness and accuracy. Built for stamping and forming dies that must hold detail through long production runs.

  • EDM shapes hardened steel with minimal cutting force
  • Sharp internal detail difficult to reach by conventional milling
  • Dimensional stability through long production runs
MaterialTypical: Alloy Steel 4140
ProcessSinker EDM
Tolerance±0.005 mm (typ.)
Surface FinishRa 0.4 µm (typ.)
QualityISO 9001

Typical capability for the Mold & Die industry — actual values are machined to your drawing.

Sinker EDM Mold Steel Plate
Mold & Die

Sinker EDM Mold Steel Plate

Sinker EDMMold Steel

Mold steel plate detailed by sinker EDM for plastic injection tooling. Fine cavity features and crisp edges are eroded directly into the hardened plate, giving molded parts clean parting lines and consistent texture. A foundation plate for toolrooms building precision molds.

  • Fine cavity detail eroded into hardened mold steel
  • Crisp edges for clean parting lines
  • Stable base for precision injection mold builds
MaterialTypical: Alloy Steel 4140
ProcessSinker EDM
Tolerance±0.005 mm (typ.)
Surface FinishRa 0.4 µm (typ.)
QualityISO 9001

Typical capability for the Mold & Die industry — actual values are machined to your drawing.

Wire EDM Steel Precision Fixture Plate
Mold & Die

Wire EDM Steel Precision Fixture Plate

Wire EDMSteel

Fixture plate cut by wire EDM from steel. Wire EDM produces sharp internal corners and pinpoint-accurate openings with no cutting force, so the plate stays straight and true throughout machining. The result is a fixture plate that locates and clamps workpieces exactly, run after run.

  • Sharp internal corners and precise openings
  • No cutting force — the plate stays straight and true
  • Repeatable locating and clamping, run after run
MaterialTypical: Alloy Steel 4140
ProcessWire EDM
Tolerance±0.005 mm (typ.)
Surface FinishRa 0.4 µm (typ.)
QualityISO 9001

Typical capability for the Mold & Die industry — actual values are machined to your drawing.

Robotics

6 cases

Arms, joints, covers and structural parts that keep robots light, rigid and durable through long service life.

CNC Milled Aluminum Robot Arm Curved Cover A
Robotics

CNC Milled Aluminum Robot Arm Curved Cover A

CNC MillingAluminum

Curved protective cover CNC-milled from aluminum for robot arm joints. The contoured surface follows the arm's geometry while shielding cables and actuators from dust, debris and incidental contact. Aluminum construction adds stiffness without weighing down the arm's movements.

  • Contoured geometry matched to the arm profile
  • Shields cables and actuators in daily operation
  • Stiff, lightweight aluminum preserves arm dynamics
MaterialTypical: Aluminum 6061-T6
ProcessCNC Milling
Tolerance±0.01 mm (typ.)
Surface FinishRa 0.8 µm (typ.)
QualityISO 9001

Typical capability for the Robotics industry — actual values are machined to your drawing.

CNC Milled Aluminum Robot Arm Curved Cover B
Robotics

CNC Milled Aluminum Robot Arm Curved Cover B

CNC MillingAluminum

Companion curved cover CNC-milled from aluminum, completing the protective shell of the robot arm assembly. Milled to the same controlled geometry so both halves meet cleanly along their seam. Durable aluminum construction resists wear through years of continuous motion.

  • Matched geometry for a clean seam with Cover A
  • Protects internal wiring along the full arm
  • Durable aluminum for years of continuous motion
MaterialTypical: Aluminum 6061-T6
ProcessCNC Milling
Tolerance±0.01 mm (typ.)
Surface FinishRa 0.8 µm (typ.)
QualityISO 9001

Typical capability for the Robotics industry — actual values are machined to your drawing.

CNC Milled Aluminum Robot Arm L-Bracket
Robotics

CNC Milled Aluminum Robot Arm L-Bracket

CNC MillingAluminum

L-bracket CNC-milled from aluminum for robot arm mounting. The single-piece milled form gives a rigid right-angle structure without the flex and fastener count of a fabricated assembly. Precisely located mounting faces keep arm segments and peripherals aligned under load.

  • One-piece milled construction with no fabricated flex
  • Precisely located faces keep segments aligned under load
  • Lightweight aluminum reduces arm inertia
MaterialTypical: Aluminum 6061-T6
ProcessCNC Milling
Tolerance±0.01 mm (typ.)
Surface FinishRa 0.8 µm (typ.)
QualityISO 9001

Typical capability for the Robotics industry — actual values are machined to your drawing.

CNC Milled Aluminum Robot Joint Flange Bracket
Robotics

CNC Milled Aluminum Robot Joint Flange Bracket

CNC MillingAluminum

Joint flange bracket CNC-milled from aluminum for robot articulation points. The machined flange interface transfers torque smoothly between arm segments while keeping the joint axis true. Rigid, symmetric construction supports smooth motion through long service life.

  • True flange interface for accurate joint axis
  • Rigid construction for smooth torque transfer
  • Built for long service life and repeatable articulation
MaterialTypical: Aluminum 6061-T6
ProcessCNC Milling
Tolerance±0.01 mm (typ.)
Surface FinishRa 0.8 µm (typ.)
QualityISO 9001

Typical capability for the Robotics industry — actual values are machined to your drawing.

CNC Turned Black Anodized Robot Arm Post
Robotics

CNC Turned Black Anodized Robot Arm Post

CNC TurningAluminumBlack Anodized

Support post CNC-turned from aluminum with a black anodized finish for robot arms. Turning keeps the post concentric along its length, while anodizing adds surface hardness and a professional matte black appearance. A clean structural element for arm frames and mounts.

  • Concentric turning for true structural alignment
  • Black anodized for hardness and matte finish
  • Clean structural element for arm frames
MaterialTypical: Aluminum 6061-T6
ProcessCNC Turning
Tolerance±0.01 mm (typ.)
Surface FinishBlack anodize (Type II/III) (typ.)
QualityISO 9001

Typical capability for the Robotics industry — actual values are machined to your drawing.

CNC Turned Black Anodized Robot Joint Ring
Robotics

CNC Turned Black Anodized Robot Joint Ring

CNC TurningAluminumBlack Anodized

Joint ring CNC-turned from aluminum with black anodized finish for robot arm pivots. The ring seats bearings and rotary joints with controlled accuracy, and its hard anodized surface resists wear at high-cycle pivot points. A small part with a large effect on joint smoothness and service life.

  • Accurate seating for bearings and rotary joints
  • Hard anodized surface resists wear at pivots
  • Extends joint smoothness and service life
MaterialTypical: Aluminum 6061-T6
ProcessCNC Turning
Tolerance±0.01 mm (typ.)
Surface FinishBlack anodize (Type II/III) (typ.)
QualityISO 9001

Typical capability for the Robotics industry — actual values are machined to your drawing.

Automation

3 cases

Fixture plates, modular bases and drive housings that keep automated production lines rigid, accurate and repeatable.

CNC Milled Aluminum Fixture Frame Plate
Automation

CNC Milled Aluminum Fixture Frame Plate

CNC MillingAluminum

CNC-milled from solid aluminum plate to form a rigid frame that holds its geometry for automated fixture systems. Critical mounting interfaces are machined flat and true so downstream tooling mounts without shimming or rework. A dependable structural core for workholding, gantry mounting and line-side automation.

  • Machined from solid aluminum plate for high rigidity with low weight
  • Flat, true mounting interfaces for repeatable fixture alignment
  • Naturally corrosion-resistant for clean production environments
MaterialTypical: Aluminum 6061-T6
ProcessCNC Milling
Tolerance±0.01 mm (typ.)
Surface FinishRa 0.8 µm (typ.)
QualityISO 9001

Typical capability for the Automation industry — actual values are machined to your drawing.

CNC Milled Aluminum Modular Fixture Base
Automation

CNC Milled Aluminum Modular Fixture Base

CNC MillingAluminum

A modular fixture base milled from aluminum stock, providing an accurate datum surface for quick-change tooling on automated assemblies. Machined mounting patterns allow modules to be swapped and re-clamped without re-indicating the setup. Built for lean cells where changeover speed and repeatability directly drive output.

  • Modular mounting pattern supports fast, repeatable changeovers
  • Controlled datum surfaces for repeatable setups
  • Lightweight aluminum simplifies handling and installation
MaterialTypical: Aluminum 6061-T6
ProcessCNC Milling
Tolerance±0.01 mm (typ.)
Surface FinishRa 0.8 µm (typ.)
QualityISO 9001

Typical capability for the Automation industry — actual values are machined to your drawing.

CNC Milled Black Anodized Aluminum Wheel Housing
Automation

CNC Milled Black Anodized Aluminum Wheel Housing

CNC MillingAluminumBlack Anodized

Black anodized aluminum wheel housing CNC-milled for automation drive units. The anodized layer increases surface hardness and corrosion resistance while giving the housing a uniform, professional appearance. Machined bearing and seal seats support smooth, quiet rotation over long duty cycles.

  • Black anodized finish for hardness and corrosion resistance
  • Precision-machined bearing and seal seats
  • Uniform cosmetic finish for visible machine areas
MaterialTypical: Aluminum 6061-T6
ProcessCNC Milling
Tolerance±0.01 mm (typ.)
Surface FinishBlack anodize (Type II/III) (typ.)
QualityISO 9001

Typical capability for the Automation industry — actual values are machined to your drawing.

Hydraulics

3 cases

Valve bodies, manifolds and fittings machined to hold pressure, seal tightly and flow cleanly.

CNC Milled Aluminum Valve Body
Hydraulics

CNC Milled Aluminum Valve Body

CNC MillingAluminum

Aluminum valve body CNC-milled for hydraulic control circuits. Machined sealing faces and port interfaces support leak-tight assembly, while the aluminum construction keeps the body light. Suited to compact hydraulic power units and mobile equipment.

  • Machined sealing faces for leak-tight assembly
  • Lightweight aluminum body
  • Compact form for mobile and industrial hydraulics
MaterialTypical: Aluminum 6061-T6
ProcessCNC Milling
Tolerance±0.01 mm (typ.)
Surface FinishRa 0.8 µm (typ.)
QualityISO 9001

Typical capability for the Hydraulics industry — actual values are machined to your drawing.

CNC Milled Stainless Small Manifold
Hydraulics

CNC Milled Stainless Small Manifold

CNC MillingStainless Steel

Compact stainless steel manifold CNC-milled for hydraulic flow control. Stainless construction stands up to pressure, corrosion and washdown environments, while closely controlled internal features keep circuits routed cleanly through a small footprint. Ideal where multiple functions must share one block.

  • Corrosion-resistant stainless for demanding environments
  • Multi-circuit flow control in a compact footprint
  • Machined ports and seats ready for clean assembly
MaterialTypical: Stainless 304
ProcessCNC Milling
Tolerance±0.01 mm (typ.)
Surface FinishRa 0.8 µm (typ.)
QualityISO 9001

Typical capability for the Hydraulics industry — actual values are machined to your drawing.

CNC Turned Stainless Steel Sleeve Fitting
Hydraulics

CNC Turned Stainless Steel Sleeve Fitting

CNC TurningStainless Steel

Sleeve fitting CNC-turned from stainless steel for hydraulic line connections. Turned to keep diameters concentric and sealing surfaces true, ensuring dependable joints under vibration and pressure. A workhorse fitting for industrial and mobile hydraulic systems.

  • Concentric turning for true sealing surfaces
  • Stainless steel resists corrosion and washdown
  • Dependable joint integrity under pressure and vibration
MaterialTypical: Stainless 304
ProcessCNC Turning
Tolerance±0.01 mm (typ.)
Surface FinishRa 0.8 µm (typ.)
QualityISO 9001

Typical capability for the Hydraulics industry — actual values are machined to your drawing.

Industrial Equipment

5 cases

Power transmission and machinery components — couplings, fittings, pulleys and precision-ground housings built for continuous duty.

CNC Turned Aluminum Jaw Coupling Flange
Industrial Equipment

CNC Turned Aluminum Jaw Coupling Flange

CNC TurningAluminum

Jaw coupling flange CNC-turned from aluminum for industrial power transmission. Concentric turning keeps the coupling running true, protecting bearings and downstream shafts from vibration and misalignment. Lightweight aluminum also reduces inertia for smoother starts and stops.

  • Concentric turning for smooth, vibration-free rotation
  • Lightweight aluminum lowers rotational inertia
  • Protects bearings and shafts from misalignment stress
MaterialTypical: Aluminum 6061-T6
ProcessCNC Turning
Tolerance±0.01 mm (typ.)
Surface FinishRa 0.8 µm (typ.)
QualityISO 9001

Typical capability for the Industrial Equipment industry — actual values are machined to your drawing.

CNC Turned Stainless Steel Hose Barb Fitting
Industrial Equipment

CNC Turned Stainless Steel Hose Barb Fitting

CNC TurningStainless Steel

Hose barb fitting CNC-turned from stainless steel for industrial fluid lines. Precision-turned barb geometry grips hose securely while the smooth stainless body resists corrosion in wet and washdown environments. Dependable connection hardware for fluid power and process lines.

  • Precision-turned barb for secure hose retention
  • Stainless body for wet and washdown environments
  • Consistent threads for repeatable, leak-resistant assembly
MaterialTypical: Stainless 304
ProcessCNC Turning
Tolerance±0.01 mm (typ.)
Surface FinishRa 0.8 µm (typ.)
QualityISO 9001

Typical capability for the Industrial Equipment industry — actual values are machined to your drawing.

CNC Turned Steel Multi-Groove Pulley
Industrial Equipment

CNC Turned Steel Multi-Groove Pulley

CNC TurningSteel

Multi-groove pulley CNC-turned from steel for industrial drive systems. Each groove is turned concentrically so belts track smoothly and wear evenly across the drive. Steel construction stands up to continuous duty in demanding machinery.

  • Concentric grooves for smooth belt tracking
  • Even wear distribution extends belt life
  • Steel construction for continuous-duty drives
MaterialTypical: Alloy Steel 4140
ProcessCNC Turning
Tolerance±0.01 mm (typ.)
Surface FinishRa 0.8 µm (typ.)
QualityISO 9001

Typical capability for the Industrial Equipment industry — actual values are machined to your drawing.

Cylindrical Ground Black Sleeve Housing
Industrial Equipment

Cylindrical Ground Black Sleeve Housing

Cylindrical GrindingBlack Finish

Sleeve housing precision-finished by cylindrical grinding for industrial machinery. Grinding delivers the roundness, surface finish and dimensional consistency that turning alone cannot reach, giving rotating assemblies the smooth, quiet running they need. Black exterior finish for a clean, professional appearance.

  • Cylindrical grinding for excellent roundness and finish
  • Dimensional consistency for smooth, quiet rotation
  • Clean black exterior for visible machine areas
MaterialPer customer drawing
ProcessCylindrical Grinding
Tolerance±0.01 mm (typ.)
Surface FinishBlack oxide (typ.)
QualityISO 9001

Typical capability for the Industrial Equipment industry — actual values are machined to your drawing.

Cylindrical Ground Brass Flange Set
Industrial Equipment

Cylindrical Ground Brass Flange Set

Cylindrical GrindingBrass

Flange set precision-ground from brass for industrial assemblies. Cylindrical grinding brings each flange to a uniform, smooth finish, and brass provides natural low friction and corrosion resistance where components meet. Well suited to guiding, sealing and sliding interfaces.

  • Uniform ground finish across the matched set
  • Brass offers low friction and natural corrosion resistance
  • Ideal for guiding, sealing and sliding interfaces
MaterialTypical: Brass C3604
ProcessCylindrical Grinding
Tolerance±0.01 mm (typ.)
Surface FinishRa 0.4 µm (typ., ground) (typ.)
QualityISO 9001

Typical capability for the Industrial Equipment industry — actual values are machined to your drawing.

Bicycle

1 case

Lightweight, high-strength components for performance bicycle frames and drivetrains.

CNC Milled Aluminum Frame Derailleur Hanger
Bicycle

CNC Milled Aluminum Frame Derailleur Hanger

CNC MillingAluminum

Derailleur hanger CNC-milled from aluminum to combine high strength with low weight at a critical frame interface. Machined threads and datum faces hold the derailleur in precise alignment with the drivetrain for crisp, reliable shifting. A purpose-designed component that protects the frame at its most vulnerable point.

  • High-strength, low-weight aluminum construction
  • Precisely machined threads and shifting datum faces
  • Purpose-designed to protect the frame interface
MaterialTypical: Aluminum 7075-T6
ProcessCNC Milling
Tolerance±0.01 mm (typ.)
Surface FinishRa 0.8 µm (typ.)
QualityISO 9001

Typical capability for the Bicycle industry — actual values are machined to your drawing.

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All specifications shown on this page are typical manufacturing capabilities by industry and are provided for reference only. They reflect our best-case capability, not a guarantee applied to every part. Actual part requirements — material grade, tolerance, surface finish and certification — are defined by each customer's drawing and purchase order. Confirm exact feasibility with our engineering team.